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Samui Easytek Cylinder Hydrostatic Test Rig & Visual Inspection Area

 Hydrostatic test rig at Mermaids Dive Center
 

World wide, several scuba tanks made from a faulty 6351 Aluminium alloy have exploded, killing a number of divers and tank fillers. The explosions were caused by microscopic SLC cracks growing in the neck area of the scuba cylinder, that escaped the critical eyes of even experienced cylinder inspectors during the cylinders mandatory periodic inspections.

To prevent the same problem happening, scuba cylinder manufacturers and some governments now call for a mandatory magnetic eddy current NDT test of the effected area. This technique has been used successfully in the aircraft industry for many years to prevent dangerous cracks in critical components causing the premature failure of the airframe in flight.

Scuba cylinder hydrostatic test facility

A typical scuba cylinder Hydrostatic Test rig carries out calibrated expansion tests on high pressure cylinders in the pressure range 0-10,000psi. Scuba Tanks are subject to a hydrostatic test typically every 5 years where they are subject to an expansion test at approximately  5/3 there normal working pressure.

Paradoxically, it is rare for a scuba tank to fail this high pressure test, the majority being 'condemned and removed from service after noticing a critical fault during visual inspection.

In recent years, some older aluminium scuba tanks made from a particular alloy prior to 1988 have exhibited progressive cracking in the neck area leading to a number of tanks exploding killing the tank filler or compressor operator located nearby. These Static Load Cracks or SLC cracks are often difficult or impossible to locate by visual means.

Samui Easytek Co Ltd is the only facility in Thailand to use the latest NDT (Non Destructive Testing) Eddy Current techniques and approved by the major cylinder manufacturers to evaluate cracks in the neck area of scuba tanks.

Key Benefits

  • Hydrostatic testing 0-10,000psi
  • Full Visual testing to American (DOT), European and British Standards
  • NDT Eddy Current testing for SLC cracks in the neck area

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